DIY Fillable Travel Pillow: A Step-by-Step Guide

Traveling can be a wonderful experience, but long journeys often lead to uncomfortable neck aches and poor sleep. Expensive travel pillows are readily available, but why spend a fortune when you can craft your own perfectly customized, fillable travel pillow at home? This DIY project allows you to control the firmness, size, and even the fabric, ensuring maximum comfort tailored specifically to your preferences. Imagine sinking into your personalized pillow on your next flight or long car ride, feeling the difference a comfortable neck support makes.

This step-by-step guide will walk you through the simple process of creating your own fillable travel pillow, from selecting the right materials to carefully sewing the final product. We'll cover everything you need to know, ensuring that even beginners can create a comfortable and stylish travel companion. Get ready to embark on this rewarding project and experience the joy of customized comfort on your next adventure!

Preparation and Safety Guidelines

Tools Needed
  • Paper
  • Fabric (main and lining)
  • Zipper
  • Sewing Machine
  • Pins
  • Scissors
  • Seam Ripper
  • Iron
Safety Guidelines
  • Always use a hypoallergenic and washable filling material, such as polyester fiberfill or buckwheat hulls, to avoid allergic reactions or skin irritation. Avoid using materials that could clump or shift unevenly.
  • Ensure all seams are securely sewn to prevent leakage of filling material, especially during travel. Reinforce stress points like corners and seams with extra stitching.
  • Choose a durable, outer fabric that can withstand repeated washing and wear and tear. Avoid delicate fabrics that might rip or tear easily.

Step-by-Step Instructions

  1. Draft the Pattern

    • Draft the pattern on a piece of paper (at least 15 inches wide by 18 inches long). Mark various points according to the measurements provided in the video (detailed measurements are given in the transcript).
    Draft the pattern on a piece of paper (at least 15 inches wide by 18 inches long). Mark various points according to the measurements provided in the video (detailed measurements are given in the transcript).
    Draft the Pattern
  2. Create the Pillow Shape

    • Create the curves by connecting the marked points freehand. This creates the shape of the travel pillow.
    Create the curves by connecting the marked points freehand. This creates the shape of the travel pillow.
    Create the Pillow Shape
  3. Cut Fabric Pieces

    • Cut out two pieces for the main fabric and two for the lining, either by cutting on the fold or cutting two individual pieces depending on your preference.
    Cut out two pieces for the main fabric and two for the lining, either by cutting on the fold or cutting two individual pieces depending on your preference.
    Cut Fabric Pieces
  4. Prepare the Zipper

    • Trim the metal ends and cover them with fabric scraps. Stitch the fabric to the zipper ends to enclose the raw edges.
    Prepare the zipper: Trim the metal ends and cover them with fabric scraps. Stitch the fabric to the zipper ends to enclose the raw edges.
    Prepare the Zipper
  5. Attach First Zipper Side

    • Place the zipper along the center point of one layer of the main fabric, aligning the notches. Pin and stitch the zipper to the main fabric and lining.
  6. Clip Curves & Top Stitch

    • To ensure a flat finish, carefully clip the curves up to the stitching line, but not beyond.
    • Top stitch along the zipper edges on both sides of the main fabric to secure the zipper and enhance the look.
    Top stitch: Top stitch along the zipper edges on both sides of the main fabric to secure the zipper and enhance the look.Top stitch: Top stitch along the zipper edges on both sides of the main fabric to secure the zipper and enhance the look.
    Clip Curves & Top Stitch
  7. Attach Second Zipper Side

    • Pin and stitch the other layer of main fabric and lining to the zipper, matching up the notches.
    Attach the second layer: Pin and stitch the other layer of main fabric and lining to the zipper, matching up the notches.
    Attach Second Zipper Side
  8. Stitch Outer & Lining

    • Stitch the outer and lining layers together, leaving an opening for turning.
    Stitch the outer and lining layers together, leaving an opening for turning.
    Stitch Outer & Lining
  9. Turn & Close Opening

    • Clip the curves, press seams, turn the travel pillow right side out through the opening left in the lining.
    • Close the opening in the lining by hand-stitching or machine stitching.
    Close the opening: Close the opening in the lining by hand-stitching or machine stitching.Close the opening: Close the opening in the lining by hand-stitching or machine stitching.
    Turn & Close Opening
  10. Fill and Enjoy

    • Fill and enjoy!
    Fill and enjoy!
    Fill and Enjoy

Read more: King Size Quilt Tutorial: Efficient Chain Piecing Method

Tips

  • Consider adding a grain line to your pattern to ensure the fabric is cut correctly.
  • Trim excess fabric from the inside after stitching to reduce bulk, especially around the zipper.
  • Press the seams open, especially at curves, before turning right side out.
  • Leave an opening in the lining to turn it right side out, making sure the zipper is open.

Common Mistakes to Avoid

1. Uneven Filling

Reason: Inconsistent filling can lead to an uncomfortable, lopsided pillow.
Solution: Carefully redistribute the filling material to ensure even distribution throughout the pillow.

2. Choosing the Wrong Fabric

Reason: Using a fabric that's too thin or doesn't breathe well can result in a clammy and uncomfortable pillow.
Solution: Opt for a breathable fabric like cotton or flannel for optimal comfort.

3. Incorrectly Securing the Opening

Reason: A poorly secured opening can cause the filling to leak out during travel.
Solution: Use strong stitching or a reliable closure method like a zipper or strong Velcro to ensure a secure seal.

FAQs

What materials do I need to make a DIY fillable travel pillow?
You'll need fabric (fleece or flannel are great options), filling (such as polyester fiberfill or buckwheat hulls), a sewing machine (or needle and thread), scissors, pins, and a zipper or other closure method.
How much filling should I use in my travel pillow?
Start with less filling than you think you'll need. You can always add more, but it's difficult to remove excess. Stuff it firmly but not so tightly that it's uncomfortable. A good test is to gently squeeze the pillow; it should retain its shape slightly but still be soft and pliable.
Can I wash my DIY travel pillow?
It depends on the filling and fabric. If using polyester fiberfill, most fabrics can be machine washed on a gentle cycle in a mesh laundry bag. Always check the fabric care instructions. Buckwheat hulls typically require spot cleaning or hand washing. Air drying is recommended for all fillings to prevent clumping.